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Are you hunting for a charcoal grill to take your barbecuing to the next level? We purchased and tested 14 of the best charcoal grills on the market. Our culinary experts spent months testing these grills side-by-side, examining every aspect of quality and performance. From searing steaks to smoking salmon, our team cooked almost every meal over an open flame to help provide you with impartial conclusions based on real-world testing. The result is a comprehensive review of the best charcoal grills available today to help you find the perfect one for your next cookout.
If you're looking to master the art of grilling, purchasing a charcoal grill for your outdoor space is only the first step. Our experts can help you find everything you need to up your grill game, from the best grill tools to top-rated chef knives to the best meat thermometers. Happy cooking!
Editor's Note: This review was updated on November 19, 2023, to add new models from NOMAD, PK Grills, Masterbuilt, and Everdure, and to include alternatives to our award winners.
The Burch Barrel isn't just a grill; it's a backyard centerpiece. Whether you're cooking at a base camp for a dozen people, you want to roast some marshmallows with the kids on a starry night, or you want to be the champion of tailgating on game day, this thing has you covered. Unique look and design aside, this model offers top-notch cooking performance. The coal grate has nine different height settings, allowing you to fine-tune the heat that reaches your food. The pulley system will enable you to lift either the lid on its own or both the lid and the grill grate with minimal effort, and the double-wall construction makes for a steady burn. If that isn't enough versatility, the vents on the barrel and lid allow for even more control. We love that the legs and feet are adjustable — you can practically set this model up on the side of a mountain. When you're done with dinner, lift the grill off the barrel with the pulley, lower the coal grate, and you now have a firepit.
Despite all the benefits, Burch Barrel isn't for everyone. Not only does it have a large footprint, but it also has height requirements. We have certainly encountered models that are harder to move, but this is not the type of grill you transport in a family sedan. It comes disassembled and takes a good chunk of time to unbox and put together. If portability is a priority, a tabletop model like the Char-Griller Akorn Jr. Kamado is much easier to move around. The biggest downside of the Burch Barrel, though, is the cost. If you're shopping for a basic charcoal grill, other options cost a fraction of its price. However, if you have the room and the money to invest, the Burch Barrel is our top recommendation for a fun, unique, and ultra-high-performance charcoal grill.
The Burch Barrel puts out tons of heat and offers a top-notch level of control.
A friend remarked while smoking 30 chicken wings that the Weber Original Kettle Premium 22" “is essentially the Ford F-150 of charcoal grills.” It's no frills, it's not fancy, but it's big, it's easy to use, and you can be sure that it'll get the job done. Of all the charcoal grills in this review, the Weber Original Kettle is perhaps the most intuitive and is a great choice for those new to cooking over charcoal. This grill has thoughtful features designed for daily home grilling, which is where it excels. The namesake kettle-shaped lid allows for a lot of overhead capacity and easily hooks to the back corner to be conveniently stowed as a windshield when not in use. An easy-to-remove ash pan makes cleanup a breeze, and an exterior temperature gauge helps you track your heat output and adjust accordingly by either damping the vents or adding more coals with the conveniently hinged grate that allows for easy access to the coal pit.
While there aren't many significant downfalls of this long-standing favorite, it does take a lot of coals to reach high temperatures due to the large volume coal bed. It also doesn't retain heat as well as other, better-insulated options. Many charcoal grills are designed with portability in mind, but that's not a main priority of the Weber Original Kettle — though it does break down to a relatively easily transportable package and can be wheeled around the yard. We also found ourselves wishing that it latched shut somehow for transport, as it's prone to rattle. For cooking on the go, the Weber Go-Anywhere is essentially the miniaturized, more portable version of this grill. But for regular backyard cookouts, we'd happily stay at home to fire up the Original Kettle any day.
The Weber Original Kettle is hard to beat when grilling for a crowd.
For the fans of portable pit-cooking, we offer up the Weber Go-Anywhere as your solution to taking your backyard grilling on the road. This suitcase-sized grill incorporates Weber's traditionally durable porcelain-enameled steel construction into a conveniently compact package. Unlike other portable grills we tested, the legs on the Go-Anywhere fold up and snap into place to secure the lid, preventing an ash or charcoal spill in the trunk of your car. The rectangular basin is capable of holding a significant amount of coal for its footprint, and the thick steel sidewalls provide ample insulation to help keep your coal bed roasting hot.
We love that the manufacturer incorporated two bottom dampers in the design — bringing the total vent count up to four — but the aluminum construction of all four vents means they get very hot, very quickly. Furthermore, the bottom dampers fit too tightly to the grill body, making them especially hard to adjust. These two factors combined increase the potential for hand and finger burns, so we recommend using gloves when adjusting any of the vents. It also takes some time to learn how to properly adjust the airflow for maximum heat output. The slightly larger, more well-insulated Char-Griller Akorn Jr. Kamado retains heat better than this grill, but you will pay more for that added performance. While the surface area is small, the shape and adjustable airflow of the Go-Anywhere still facilitate a nice distribution of heat zones across the cooking surface.
The shape of the Weber Go-Anywhere allows you to maximize grilling space, even in an ultra-portable and lightweight package
With its futuristic, briefcase-like exterior, we were unsure of what to expect from the unique NOMAD Grill & Smoker. But we were pleasantly surprised with the thoughtful features, control, cooking area, and functionality packed into this easy-to-transport, stylish charcoal grill. The cambered, honeycomb-shaped grate fits into magnetic edges to hold it in place while en route to your campsite or tailgate, which prevents it from rattling. Lightweight stainless steel grates transfer heat well without adding extra weight, and a large coal box can generate the high temperatures necessary to achieve that perfect sear. An easy-to-read thermometer with zone indicators helps you better control smoking and grill temperatures. The heat-resistant ergonomic handle, cool-to-touch adjustment sliders, and perforated anodized cast aluminum shell quickly dissipate heat, which allows you to pack up quickly after you finish cooking. All of these features make the NOMAD an optimal choice for powerful, portable grilling. As a bonus, it comes fully assembled and ready to fire up right out of the box.
While the NOMAD is exceedingly well conceptualized, it is not without flaws. We'd love it if the design included lightweight foldable legs since the shell is not quite cool enough to sit on a tabletop without risking fire or melt. While the NOMAD latches shut fairly securely, we noticed that it tends to drop ash if you're unable to fully clean it out before transport. For the price, we're pretty disappointed that you have to purchase a second grate separately, which doubles the cooking space. Though it's heavier, the PK Grills PKGO allows you to convert to two hibachi-style grills, and it's slightly more affordable. It's a minor detail on the NOMAD, but grill marks do matter, and we don't love the aesthetic of the honeycomb-shaped grill marks versus the traditional lines on a premium steak. All that said, we'd take this grill on the road any day.
The NOMAD's exterior thermometer is handy for letting you know when you're in the “smoke” zone and when the temperature is pushing higher into the “grill” zone, which is key for cooking delicate cuts of things like king salmon.
An affordable option compared to ceramic Kamado-style grills
Super efficient
REASONS TO AVOID
Relatively small cook space
Steep learning curve for controlling heat distribution
We'd never used a Kamado-style grill until testing out the Char-Griller Akorn Jr., but this grill design quickly won us over. A typical Kamado grill is egg-shaped and insulated by thick ceramic sidewalls, which boosts heat retention and grants you the versatility to smoke at 200 ℉ or sear at 700 ℉. The Akorn Jr. is not ceramic, however — Char-Griller has instead substituted triple-walled steel, which is how they can offer this heat-efficient grill for a fraction of the cost of traditional Kamado grills. Though the pan is only sized for a small coal bed, we were still able to sear steaks at 500 ℉ within minutes of getting the coals up to temperature.
The temperature management of this grill came with a learning curve — once it heats up, it's challenging to get it to cool back down quickly. Out of all the models we tested, this grill has one of the smallest cooking surfaces, and it was hard to find a spot on the edges to move the food to so it wouldn't burn as we figured out how to control the heat zones correctly. If you are looking at the price-per-square-inch of cooking surface, the Akorn Jr. could be considered costly. In some cases, it may make more sense to upgrade to a full-size grill like the Weber Original Kettle. But with its capacity to grill, smoke, sear (and possibly bake), it becomes clear that this is a small but mighty charcoal grill. If learning a new style of grilling seems daunting, Char-Griller includes helpful instructions suggesting damper adjustments to achieve the ideal temperature for whatever type of cooking you are doing.
The ideal size for grill-kabobs, the Akorn Jr. offers high precision cooking in a petite package.
Footprint: 9.9 ft² (w/o Side Fire Box) | Cook Surface: 975 in²
REASONS TO BUY
Full cast iron construction
Huge grill surface
Exceptional heat and smoke retention
REASONS TO AVOID
Heavy (114 pounds)
Unreliable thermometer
Cast iron is known for its durability, versatility, and value. The Char-Griller Outlaw Grill and Smoker is a hulking cast iron grill that will undoubtedly become a gathering point for any backyard barbeque. The standalone grill offers the largest cook surface of any we tested, with 725 sq. inches of main grilling space plus a 250 sq. inch warming rack. Its versatility and grilling space is increased with the addition of the Char-Griller Side Fire Box, which can easily be attached/detached opposite to the side table, adding functionality as both a grill and smoker. Though this is a much more significant investment, we believe the 3-in-1 combination of full-size grill, smoker, and detachable tabletop grill presents an unbeatable value — not to mention the remarkable durability and longevity of their cast iron construction.
Despite the top-notch versatility, the Outlaw has some control issues that hinder performance. The adjustable coal bed has four different heights thanks to handles that extend up above the cooking surface. Unfortunately, to manage or add coals, you need to lift one of the five cast-iron cooking grates to gain access to the fire grate. Adding a second damper underneath the side table would undoubtedly improve airflow. But at least when it comes time for indirect smoking, the heavy cast iron lid provides exceptional heat and smoke retention, easily maintaining the ideal internal grill temperature of 250 ℉ with only minimal fire maintenance. There is no other model that even comes close to the cook surface area of this behemoth grill, but the Weber Original Kettle is the next largest option and at least is a much more portable option.
The Char-Griller Outlaw Grill and Smoker, here pictured in smoking-mode with the addition of the Side Fire Box, is a grilling force to be reckoned with... just make sure you have the space to accommodate this oversized setup.
The cooking chamber on most grills is constructed of stainless steel, cast iron, or porcelain. The PK360 Grill + Smoker is composed of aluminum. The primary benefit of aluminum is that the metal is rust-proof. PK has been around since 1952, and they like to boast that they produce grills that will be cooking for several generations. Aluminum also conducts heat extremely efficiently. With some very well-placed vents on the lid and bottom of the tub, we found that this model offers a high degree of control. The grill grate is hinged, allowing you to add woodchips and coals while you are cooking food. The PK360 was designed with portability in mind. The side tables and lid can be easily removed, and the grill comes off of the stand — all without the use of tools. If you don't want to use the stand, the bottom of the tub has been designed to sit flat on tables without it.
The stand has a relatively small footprint, but with the side tables attached, the PK360 takes up a lot of room. In many instances, aluminum is used for things that are meant to be as light as possible. This is not the case with the PK360 — it's one of the heaviest charcoal grills that we've gotten our hands on. We appreciate that it breaks down for transport, but it would be wise to use two people to move it around. Additionally, if you're looking for a budget-friendly charcoal grill, this is not the one. The PK360 might last for generations, but it's going to require a large upfront investment. Gripes aside, if you're in the market for a high-performance aluminum grill, this is the one. If you love this design but want something a bit more mobile, the PK Grills PKGO is essentially the portable version of this grill.
Considering the square footage of the grill, the PK360 has a sizeable cooking space.
Credit: Ross Patton
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The Burch Barrel's tripod allows you to level the grill on uneven ground.
Credit: Ross Patton
Why Trust GearLab
Before diving headfirst into the world of open-flame grilling, our experts perform their due diligence of online research. After hours of looking through some of the best and most popular charcoal grills on the market, we settled on ten to test side-by-side. We purchased all of these grills at retail cost so that we may bring you an objectively honest and comprehensive comparative analysis. From assembly to smoking brisket, our experts scrutinized every aspect of these grills. Over the course of several months, we grilled every meal possible, comparing important features, measuring temperatures, analyzing airflow, and carefully assessing heat retention. Whether you are looking for a full-size grill and smoker combo or a tabletop model to cook the occasional hamburger, we offer a variety of products that aim to suit the needs of any prospective grill master.
We break down our testing into five key metrics:
Output Power (25% of overall score weighting)
Control (25% weighting)
Portability (20% weighting)
Cooking Area (20% weighting)
Wind Resistance (10% weighting)
Bringing a serious appreciation for the art of pit cooking to this review is Senior Review Editor Aaron Rice. As one of our culinary experts, Aaron has worked in and around kitchens for the better portion of a decade. As an outdoor educator, he has helped teach many hungry teenagers how to cook over an open flame. Joining Aaron is Senior Review Editor Ross Patton. In addition to working on a variety of kitchen appliance reviews, ranging from food dehydrators to popcorn poppers, he has a passion for outdoor cooking. Ross's dad was once the head chef at a steakhouse, so you can bet that he's no stranger to the tongs. Rounding out the team is Review Editor Kaylee Walden Growing up as the daughter of a Montana rancher, Kaylee's family had a weekly “Steak Sunday,” which was looked at with grilling reverence similar to church. Throughout the years, she's honed her own charcoal craft, especially when cooking for large groups in backcountry settings.
From tabletop grills to full size grill/smoker combos, our comprehensive review breaks down the pros and cons of some of the best charcoal grills on the market.
Side-by-side comparison is our steak and peppers (or is it our bread and butter?) Here, we lineup the Weber Classic Kettle and the Beau Jardin grills for testing.
Sometimes its the little things that make all the difference, like the well-marked damper settings on the Char-Griller Akorn Jr.
Analysis and Test Results
There is nothing quite like pit cooking over an open flame. Despite significant advances in grill technology, most professional chefs will agree that you simply cannot pull the same amount of flavor out of a cut of meat or roast veggies as tenderly as you can when cooking over charcoal. To assess the best charcoal grills on the market, we consider five key characteristics: output power, control, portability, cooking area, and wind resistance. Our experts are the everyday backyard chefs, and as such, seek to put each of these grills through a series of creative, real-life cooking scenarios. By evaluating the performance and function of these grills through side-by-side testing, we are able to illuminate the relative strengths and weaknesses of each. That way, our in-depth comparison can help you pick out the best charcoal grill for your own backyard.
What's the Best Value?
An important part of what we do at GearLab is to guide our readers to the best products for their individual needs and budgets. We often find that the most expensive products are only the right choice for a select few. It is important to consider the type of cooking you're planning to do and the degree of involvement you're looking to put into your grill. If you want a model that's compact and easy to operate, the Char-Griller Side Fire Box and Weber Go-Anywhere are both very affordable.
Investing in a tabletop model like the reasonably Char-Griller Akorn Jr. Kamado will buy you top-tier performance, albeit in a smaller package. If you'd rather invest in a high-value, full-size grill, the Weber Original Kettle only costs a bit more than the Akorn Jr. For those in the market for a larger grill and smoker combo, the Char-Griller Outlaw Grill and Smoker is cheaper than many similar style models.
The PK360 Grill + Smoker and PKGO are both pricey, but considering the durability of their rust-proof, cast-aluminum bodies, they might be the last grills you ever buy. Other high-end models like the NOMAD Grill & Smoker cost a premium, but they offer an unmatched combination of superior portability, durability, and power output. The Burch Barrel is also mega expensive, but this professional-quality grill is an investment worth considering given that it's a grill, smoker, firepit, and backyard centerpiece.
An evenly dispersed coal bed, with well-distributed heat, is the difference between perfectly grilled chicken and accidentally blackened chicken. The rectangular shape of the Weber Go-Anywhere allows you to evenly spread the coal bed, especially important on a tabletop grill.
Credit: Aaron Rice
Output Power
Unlike the BTU rating of gas grills, there is no great way to quantify a charcoal grill's output power. However, ample information can be collected by drawing connections between the size of the firebox, the volume of the coal bed, the insulation factor of the material in the grill body, how well the grill retains heat, the ability to adjust airflow, consistency of temperature, and, of course, how well you can cook your meal.
Without a doubt, the Kamado-style Char-Griller Akorn Jr. is at the top of our list when considering output power. Through the combination of features like a triple-wall steel frame with a seal between the lid and base, the Akorn Jr. is not only the most insulated grill in our review, but it is also the most efficient. Even a small fire can produce temperatures in excess of 500℉, thanks to top and bottom dampers and a design that promotes air circulation.
The secret to not losing convective heat? Solid insulation, as demonstrated by the triple-walled Akorn Jr. Even at a temperature of more than 500-degrees Fahrenheit, we were able to touch the outside of this grill... so you can imagine how well it keeps heat locked in.
Credit: Aaron Rice
When it comes to full-size grills, the Burch Barrel cranks the hardest. With a double-wall construction using cold rolled steel and stainless steel, it's remarkably efficient for its size. Unlike kettle-shaped grills, the Burch Barrel's coal grate is almost as big as the grill grate, which allows you to add more coals than other models with similar diameter cooking surfaces.
The double-wall design of the Burch Barrel helps it to crank out a ton of heat.
Credit: Ross Patton
Another full-size option, the Char-Griller Outlaw, provides tons of output power thanks to a huge fire pan and insulating cast iron construction. The key factor for the success of this grill is a sizeable fire pan capable of supporting a substantial coal bed. The Outlaw Grill is capable of effectively retaining the low-and-slow temperatures required to smoke meats.
Grills like the Char-Griller Outlaw offer large fire pans that are capable of holding a lot of coal and producing a lot of heat, but output power comes down to much more than just the size of the fire you can build.
Credit: Aaron Rice
Control
This is a key factor for any high-performing grill and why so many professional chefs — particularly in the BBQ world — choose to cook over a charcoal flame. Unlike gas or electric grills, charcoal can easily be moved around to create ideal “heat zones” — perfect temperature pockets to accommodate a variety of foods and target temperatures. To qualify this category, we assessed how easy it is to access each grill's fire pan and how easy it is to maneuver the coal bed to create these heat zones. We also noted how well each grill works to distribute heat evenly and any differences between cooking with the lid on or off.
It would be very hard to beat the Burch Barrel when it comes to control. The way the pulley system is designed, you can interlock the lid with the grill grate and actually lift it completely away from the barrel while it's red-hot, with food on it. This design allows you to add wood chips or move coals around however you'd like, right in the middle of cooking.
By twisting the Burch Barrel's grill grate tabs into its lid, you are able to lift the cooking surface away from the coals in the middle of cooking.
Credit: Ross Patton
The coal grate on the Burch Barrel has nine different height settings. With a set of grill gloves, it's no problem to adjust this height with hot coals in the bed. On top of this remarkable vertical versatility, this model has vents on the barrel as well as the lid to adjust airflow.
The Burch Barrel's coal grate can be set to nine different heights.
The vents on the Burch Barrel lid are easy to operate.
The large vents on the outside of the barrel allow you to perfectly dial airflow.
Some models, such as the Char-Griller Outlaw, have adjustment mechanisms that allow you to move the coal bed up and down nearly a foot. The Char-Griller Side Fire Box takes a different approach by using a drawer design — a feature that sets it far apart from the competition in this metric. This design makes starting a fire easy and allows for easy adjustment or addition of coals without having to lift a grate or a lid. This can make a big difference in internal grill temperature since it lets out a significant amount of heat each time you want to move your coals. The Char-Griller Akorn Jr. has a removable centerpiece on the grill grate for adding coals, but it's a bit tedious to use.
Although the removable center of the Char-Griller Akorn Jr. “allows” for coal bed maintenance, we found it very difficult over the hot coals to make any purposeful adjustments while cooking.
Credit: Aaron Rice
The PK 360 Grill + Smoker has a hinged grill grate that allows you to add woodchips and adjust coals while cooking. This model also has two vents on the lid and two vents on the bottom of the tub. There are large knobs for adjusting the lower vents that protrude to the front of the grill so that you don't have to hunch over or get on your knees to adjust them.
The PK360 Grill + Smoker's lower vents are controlled by large knobs that are easy to use.
The PK360 has a great ventilation system.
We are fans of the spinning vents incorporated into the lid of the PK360.
The Weber Original Kettle also makes it easy to reduce or crank up your cooking temperature with meat on the grill. Conveniently located hinges at the edge of the grill surface allow you to open the grate with a tool or gloved hand to add more coals to the bed.
We awarded bonus points in the control category to grills that allow you add more coals to help crank up the temperature, like the Weber Original Kettle.
Credit: Kaylee Walden
The Char-Griller Akorn Jr. Kamado has a removable center that can be a bit challenging to reach with items on the grill. Making it hotter while cooking can be a bit of a chore, but dialing it back to reach smoking temperature is fairly easy to achieve with an efficient damper at the top of the unit. This allows you to start off hot and move to lower temperatures, allowing for delicious smoked brisket, ribs, and chicken.
While the Akorn Jr. doesn't have the largest capacity, it can make quick work of a full-size spatchcocked chicken.
Credit: Kaylee Walden
Portability
Admittedly, this category pertains more to the smaller tabletop grills in our review, but it is still an important consideration for the full-size options. Will you be able to take your charcoal grill on the road without fear of constantly dumping ash in your trunk? We noted features like lid latches that make charcoal grills plausibly portable while also considering major factors like weight and footprint. Most of the full-size grills we tested come with wheels, but how easily can these models be moved around a yard or porch?
The NOMAD Grill & Smoker is as easy to travel with as a suitcase — and looks like one, to boot. At 28 pounds it's not nearly as lightweight as the 12-pound Weber Go-Anywhere, but it is more functional and packs much more output power. Front latches and interior magnets help hold everything in place, even on bumpy backroads, and ultralight stainless steel components help keep weight down and performance high.
Looking like a grill fit for a secret agent, the NOMAD is ready to grab-and-go, anytime, anywhere.
Credit: Kaylee Walden
The lightweight Everdure CUBE isn't much larger than a lunchbox, and the well-insulated design doesn't transfer much heat to the exterior from the ceramic firebox. This makes it possible to move around, even while cooking, to find the most scenic view to grill from. Designed for small spaces and grilling on the go, the CUBE is almost like a nesting doll, with the integrated serving tray, container, and grill all latching down into a convenient container.
The Everdure CUBE is not only easily packable and supremely portable, but the handles stay cool to the touch, allowing you to transport it easily while you're actively cooking.
Credit: Kaylee Walden
True to its name, among the most portable charcoal grills we tested is the Weber Go-Anywhere. This lightweight, compact grill easily fits into the footwell of any backseat and is thoughtfully designed for transport by using foldable legs to secure the lid in place. Most importantly, its low-profile frame is sturdy and just heavy enough to comfortably use on a table or out in the grass.
The Weber Go-Anywhere is not only petite, but the legs fold over and snap the lid in place, making it a portable powerhouse for on-the-go grilling.
When you reach your grilling destination, the legs snap back into place with a simple metal catch, creating a stable platform for grilling.
One of the only full-size grills we deem reasonably portable is the Beau Jardin Premium 18". As a full-size, standup model, it weighs a mere 18 pounds and has a scant footprint of only 2.3 sq. feet. To put that in perspective, its closest competitor, the Weber Original Kettle Premium 22", weighs in at 32 pounds and has a footprint of nearly double the size, at 4.2 sq. feet.
For grills in practically the same class, the Beau Jardin 18" is significantly smaller than the Weber Classic Kettle 22".
Credit: Aaron Rice
Although it is super heavy at 90 pounds with the stand, the PK360 Grill + Smoker is still reasonably portable. The side tables are held on by three knobs so that they can be loosened and removed without the use of tools. By loosening one more knob, you can lift the grill off the stand. As a bonus feature, this model is designed to sit on flat surfaces without the stand if you'd like to use it as a tabletop grill.
Although it's heavy, the PK360 breaks down into a transportable size without the use of tools.
Credit: Ross Patton
Cooking Area
This was an easy metric to quantify by measuring the size of the cooking surface. Using this simple paradigm, the Char-Griller Outlaw is the clear winner, with a total surface area of 975 sq. inches. However, while the cooking area is clearly related to the overall size of the grill, there are some important exceptions. We also considered how the cooking surface's size compares to footprint and height — particularly important for those with limited space.
Most notably, the Char-Griller Side Fire Box offers a cooking area that rivals the full-size Beau Jardin 18", but in a much more compact package, with a footprint of 2 sq. feet and a height of merely 17 inches.
The Char-Griller Tabletop Side Fire Box packs a significant grill surface into a relatively small package, as evidenced by this meal-for-two, with plenty of cook surface remaining.
Credit: Aaron Rice
It is also important to mention here that while the Akorn Jr. excelled in most aspects of our testing, it has a remarkably small cook surface, measuring only 153 sq. inches. It is so small that we actually found it difficult to find space for our food when removing the plate in the center that allows you to access the coal bed.
The Char-Griller Akorn Jr. can often fit enough food for dinner, but what happens when your coal bed is too hot and you have to remove the center plate to fix it? You can imagine difficulties arising with an even fuller grill...
Credit: Aaron Rice
True to its name, the PK360 Grill + Smoker offers 360 sq. inches of cooking space. The rectangular shape with curved edges makes for more useful space than models with similar areas that have sharp corners with unavoidable cold spots.
The PKGO "FlipKit" quickly transforms from one traditional grill to two hibachi style cooktops
We appreciate the ability for zone cooking in a grill, which can be challenging to do with a smaller size coal box. Here, the PKGO succeeds in continuing to slow smoke a rack of ribs and quickly sear sweet corn.
While the size in the traditional mode is nothing to write home about, the PKGO is actually two grills in one. With its signature “FlipKit,” it can quickly transform from a traditional grill to two open-top, hibachi-style grills in a pinch. This doubles the cooking surface from 115 square inches to 230 inches in a flash, though it lessens your temperature control and versatility.
Although the Burch Barrel excels in terms of heat output, zone control and wind resistance, it's relatively limited surface area fills up quickly.
Credit: Ross Patton
Wind Resistance
Grilling in the wind is a tough proposition, even with a gas grill. Grilling in the wind over charcoal is notoriously difficult. So, how easy is it to start coals in the wind on each of these grills? Are the sides tall enough to block the wind and keep coals at a consistent temperature? What about the loss of convective heat?
Similar to output power, the grills with the best insulation tend to fare the best in a stiff breeze. The thick double wall of the Burch Barrel makes it practically unaffected by wind. In addition to its high degree of insulation, the Burch Barrel has a very innovative venting system. With the vents open, the system draws air near the top of the barrel on the outside, but it enters the inside of the barrel near the bottom. It then passes through the coals, through the cooking grate, and exits out the vent on the lid. The effect is that a strong gust of wind doesn't really do anything to freshly ignited coals.
The way the Burch Barrel's vents are designed doesn't allow for wind to affect cooking in any significant way.
Credit: Ross Patton
If you're trying to cook in really high winds with the Burch Barrel, with the main vents closed, air doesn't really move around at the bottom of the barrel. But you can easily start your coals with the grill grate at the lowest setting and then use a pair of grill gloves or a tool to raise it to your desired cooking level when they're ready to go.
With the coal grate lowered to the bottom setting, it's really easy to ignite coals or start a fire in the Burch Barrel.
Credit: Ross Patton
Even though the Akorn Jr. is essentially a fully-sealed unit, we found it tough to easily maintain a consistent temperature with the lid closed all the time — and it's impossible if you need to stoke the coals. Alternatively, the drawer-style firebox on the Char-Griller Side Fire Box allows you to pull the coal bed out for adjustment without having to release a ton of heat. The heavy-duty design and shape of this model also make it particularly apt to cook in nearly any environment. Similarly, the heavy lid of the Char-Griller Outlaw excelled in retaining heat, as did the locking lid on the Masterbuilt Grill and Smoker.
Adjustable dampers, like the two that flank the Char-Griller Fire Side Box, are the key to good airflow.
Credit: Aaron Rice
Except for the Beau Jardin 18", only Weber designs their grills to use the lid as a wind wall. The Weber Performer Deluxe 22", Original Kettle Premium, and Go-Anywhere employ angled hooks inside the lid to hang them outside of the grill — this serves to effectively block the wind and as a convenient way to store the lid while cooking. Unfortunately, this same feature is not extended to the very basic Weber Smokey Joe 14" Portable.
Both the Weber Original Kettle and Beau Jardin grills offer lid hangers to help create a wind wall. But why not position the hangers a big higher, to create a better block?
Credit: Aaron Rice
While we loved the Everdure CUBE for on-the-go, small-capacity picnic grilling, it's the only grill on this list that doesn't come with an integrated lid option. As a result, this open-air-only grill is particularly sensitive to wind. It was a challenge to keep the coals lit and maintain adequate cooking temperatures on a gusty day.
Nothing tastes quite as good as food cooked over an open flame in the backcountry. On calm nights, the Everdure CUBE is a great outdoor cooking companion
Credit: Kaylee Walden
Conclusion
From all-day brisket smoking to on-the-road pit cooking, we love the simplicity and natural beauty of charcoal grilling. It is a culinary technique that has transformed into an art form, and you simply can't beat the flavor of food cooked over hot coals.
Whether you are interested in cooking over an open flame for the first time or are a seasoned grill master looking for a canvas to create your next masterpiece, we hope our comprehensive review knocks down the time spent shopping online and gives you more time to cook outside.
Open pit cooking over a charcoal flame is a beautiful thing. We hope our review helps direct you on your culinary path.
